HomeNewsFeaturesDisplay

Programmed depot maintenance modernizes KC-135s

A KC-135 Stratotanker is parked on the flightline at Fairchild Air Force Base, Washington, Nov. 22, 2019. The KC-135 flew to Tinker Air Force Base, Oklahoma, for programmed depot maintenance and upgrades to the aircraft to increase functionality and longevity, and maintain safety of Team Fairchild’s Airmen. (U.S. Air Force photo by Airman Kiaundra Miller)

A KC-135 Stratotanker is parked on the flightline at Fairchild Air Force Base, Washington, Nov. 22, 2019. The KC-135 flew to Tinker Air Force Base, Oklahoma, for programmed depot maintenance and upgrades to the aircraft to increase functionality and longevity, and maintain safety of Team Fairchild’s Airmen. (U.S. Air Force photo by Airman Kiaundra Miller)

A KC-135 Stratotanker undergoes programmed depot maintenance at the Oklahoma City Air Logistics Complex at Tinker Air Force Base, Oklahoma, Nov. 23, 2019. During PDM, each KC-135 undergoes a series of inspections, upgrades to the aircraft, and a flight test to ensure proper functionality. (U.S. Air Force photo by Airman Kiaundra Miller)

A KC-135 Stratotanker undergoes programmed depot maintenance at the Oklahoma City Air Logistics Complex at Tinker Air Force Base, Oklahoma, Nov. 23, 2019. During PDM, each KC-135 undergoes a series of inspections, upgrades to the aircraft, and a flight test to ensure proper functionality. (U.S. Air Force photo by Airman Kiaundra Miller)

A 564th Aircraft Maintenance Squadron worker performs a programmed depot maintenance inspection of a KC-135 Stratotanker at the Oklahoma City Air Logistics Complex on Tinker Air Force Base, Oklahoma Nov. 23, 2019. Inspections determine what defects need to be addressed and what parts require fixing and updating. (U.S. Air Force photo by Airman Kiaundra Miller)

A 564th Aircraft Maintenance Squadron worker performs a programmed depot maintenance inspection of a KC-135 Stratotanker at the Oklahoma City Air Logistics Complex on Tinker Air Force Base, Oklahoma Nov. 23, 2019. Inspections determine what defects need to be addressed and what parts require fixing and updating. (U.S. Air Force photo by Airman Kiaundra Miller)

A 564th Aircraft Maintenance Squadron worker assists with programmed depot maintenance on a KC-135 Stratotanker at the Oklahoma City Air Logistics Complex on Tinker Air Force Base, Oklahoma, Nov. 23, 2019. Once PDM is complete, Airmen from the aircraft’s home station tour the OC-ALC to discuss with the workers common defects they’re experiencing with the aircraft. (U.S. Air Force photo by Airman Kiaundra Miller)

A 564th Aircraft Maintenance Squadron worker assists with programmed depot maintenance on a KC-135 Stratotanker at the Oklahoma City Air Logistics Complex on Tinker Air Force Base, Oklahoma, Nov. 23, 2019. Once PDM is complete, Airmen from the aircraft’s home station tour the OC-ALC to discuss with the workers common defects they’re experiencing with the aircraft. (U.S. Air Force photo by Airman Kiaundra Miller)

A 564th Air Maintenance Squadron worker reviews a KC-135 Stratotanker maintenance kit on at the Oklahoma City Air Logistics Complex at Tinker Air Force Base, Oklahoma, Nov. 23, 2019. The OC-ALC has kits in place near aircraft containing parts and information to expedite processes and save the U.S. Air Force man-hours and money while maintaining proper maintenance and safety procedures. (U.S. Air Force photo by Airman Kiaundra Miller)

A 564th Air Maintenance Squadron worker reviews a KC-135 Stratotanker maintenance kit on at the Oklahoma City Air Logistics Complex at Tinker Air Force Base, Oklahoma, Nov. 23, 2019. The OC-ALC has kits in place near aircraft containing parts and information to expedite processes and save the U.S. Air Force man-hours and money while maintaining proper maintenance and safety procedures. (U.S. Air Force photo by Airman Kiaundra Miller)

A KC-135 Stratotanker is parked inside a maintenance hangar prior to a test flight at the Oklahoma City Air Logistics Complex on Tinker Air Force Base, Oklahoma Nov. 23, 2019. After going through programmed depot maintenance, each aircraft must be taken on a test flight to ensure it is safe for long-term use. (U.S. Air Force photo by Airman Kiaundra Miller)

A KC-135 Stratotanker is parked inside a maintenance hangar prior to a test flight at the Oklahoma City Air Logistics Complex on Tinker Air Force Base, Oklahoma Nov. 23, 2019. After going through programmed depot maintenance, each aircraft must be taken on a test flight to ensure it is safe for long-term use. (U.S. Air Force photo by Airman Kiaundra Miller)

Tinker Air Force Base, Oklahoma --

With eight buildings, nearly 3,000 workers, and 26 KC-135 Stratotankers, the 564th Aircraft Maintenance Squadron at Tinker Air Force Base, Oklahoma, is the largest squadron in the U.S. Air Force, dedicated to providing programmed depot maintenance and upgrades to all U.S. Air Force KC-135s. 

Through a tedious process of inspections and upgrades to out-of-date aircraft parts, PDM ensures KC-135s continue the Rapid Global Mobility mission over the next 40 years, allowing the Stratotanker fleet to fly operationally for nearly 100 years before their anticipated retirement.

 

“These are old jets, and the fact that we’re still flying them shows how well-built they were; [PDM] is just our way of making sure they stay flyable at all times,” said U.S. Air Force Capt. Nicholas Meinhart, 97th Air Refueling Squadron pilot. “It helps all of us trust in this aircraft. As old as it is, we know they are being poured over every so often by the depot guys and they check everything out to make sure it’s still good to fly.”

 

The Oklahoma City Air Logistics Complex team constantly strives to provide efficient and incremental inspections to conserve U.S. Air Force resources.

 

“We do analytical and critical inspections during which engineering will project where mishaps may occur and [based on that information] we’ll do inspections,” said Bryan Clark, 564th AMXS production flight chief.

 

The OC-ALC team further supports mission readiness and conservation of Air Force resources through using a three-dimensional printer to fabricate aircraft parts in the Reverse Engineering and Critical Tooling Lab.

 

“We take components we need and the REACT Lab prints us the specific part,” Clark said. “We can then put it on the plane to make sure it fits and functions correctly; from there, our engineers can make us the real part for use in the PDM process.”

 

Upgrades are often included on the KC-135s during the PDM process, ensuring functionality of the aircraft and allowing the Stratotankers to fly air refueling missions at any time.

 

“Some of it is preventive maintenance, but they’re also upgrading the jet,” Meinhart said. “They will be giving us...a more modern auto-pilot and replacing individual gauges with one big screen that highlights an engine issue in yellow or red to get your attention. [The screen] will also show a weather radar or map on one side, [and it will also provide] more functionality while aerial refueling.”

 

PDM ensures Airmen and Department of Defense members are able to strengthen existing capabilities through utilization of modern technology, inspections to predict potential mechanical issues, and aircraft upgrades, ultimately ensuring the safety of Airmen and enabling mission success.